Aurora combines advanced 3D modelling, precision PCB engineering, and vertically integrated manufacturing to deliver LED displays that perform flawlessly from concept through installation.
Full parametric 3D modelling of LED cabinet assemblies, structural frames, mounting systems, and custom enclosures. Every component is designed for manufacturability, thermal performance, and serviceability.
Multi-layer PCB design for LED driver boards, receiving cards, power distribution, and control electronics. Our designs are optimised for signal integrity, thermal management, and high-volume production.
Complete systems architecture for LED installations including power distribution, data signal routing, thermal management, structural loading, and environmental protection rated to IP65 and beyond.
Production-grade technical drawings with full GD&T annotations, assembly instructions, wiring schematics, and installation guides. Every project ships with comprehensive documentation for fabrication and field deployment.
Vertically integrated manufacturing from SMT LED module assembly through cabinet fabrication, quality testing, burn-in, calibration, and packaging. Complete control from raw materials to finished product.
Purpose-built software platforms that transform how the LED industry operates. From AI-powered screen configuration and automated quoting to real-time 3D visualisation, voice-driven sales assistants, and end-to-end project management — Aurora develops the tools that don't exist elsewhere.
Site survey, viewing distance analysis, resolution calculation, structural assessment, and environmental rating determination.
SolidWorks parametric modelling, FEA structural analysis, thermal simulation, and photorealistic renders for client approval.
Circuit design, PCB layout, driver IC selection, power supply specification, and receiving card integration.
SMT assembly, reflow soldering, ICT testing, cabinet integration, 72-hour burn-in, brightness and colour uniformity calibration.
Logistics coordination, on-site installation support, system commissioning, calibration verification, and handover documentation.
Every Aurora LED cabinet, frame, and mounting system starts as a fully parametric SolidWorks model. Our mechanical engineers design for real-world performance — accounting for thermal expansion, wind loading, seismic requirements, and long-term serviceability.
Parametric design means rapid iteration. When project requirements change, dimensions propagate through the entire assembly automatically, keeping every component in perfect alignment.
Our electronics team designs multi-layer PCBs optimised for the demanding requirements of LED display systems — high current capacity, precise constant-current LED driving, and robust data signal integrity across large display arrays.
Every board undergoes DFM (Design for Manufacture) review before production, ensuring reliable high-volume SMT assembly with optimal component placement and routing.
An LED display is more than a screen — it's a complete system. Aurora engineers design the full electrical, structural, and environmental architecture that makes large-scale LED installations reliable and maintainable for years of operation.
Design, engineering, PCB fabrication, assembly, testing, and calibration all under one roof. No outsourced black boxes — full traceability from component to finished display.
Products engineered to meet international standards including CE, FCC, UL, RoHS, and local building codes. Structural designs certified to AS/NZS, Eurocode, and IBC as required.
Every product is designed with long-term maintenance in mind. Front-serviceable modules, tool-less access, hot-swappable components, and comprehensive service documentation.
From concept sketches to production-ready designs, our engineering team is ready to bring your LED vision to life.
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